Capability / Products

Excel Assemblies

Our main products and services include cable and wire Assemblies

Electric Vehicle Harnesses

We provide high voltage cable harnesses and associated wiring solutions to our electric and hybrid vehicle customers in the automotive, mass transit and specialist vehicle sectors. We are at the forefront of this growing and exciting technology and we are proud to be associated with the global drive to lower CO2 emissions.

Open Wire Bundle Harnesses

Excel Assemblies manufactures a variety of open bundle wire harnesses for safety critical, harsh and demanding applications.Our harnesses are produced to exacting specifications using robust and repeatable manufacturing methods and controls and in accordance with our TS16949 and ISO9001 Approvals.

Open Wire Bundle Harnesses

Encapsulated Harnesses

Excel Assemblies manufactures a variety of encapsulated harnesses, where complete environmental protection is required.

Closed Bundle Harnesses

Excel Assemblies manufactures “closed bundle” harnesses for use in harsh and rugged environments. The use of convoluted & PVC tubing provides environmental protection and abrasion protection. Many of our products are IP rated to prevent water ingress. Additionally the addition of tubing can add to the aesthetic appeal of the assembled harnesses.

Closed Bundle Harnesses

Braided Harnesses

Excel Assemblies manufactures a variety of braided harnesses, where extra protection is required, be it high temperature or high wear resistance. Excel Assemblies operate braiding machinery ranging from 8 to 48 carriers, capable of braiding a variety of materials, including Nomex, Nylon / Engineered Yarns, PEEK and Stainless Steel.

Box and Panel Assembly

Whether it is new build or repair and overhaul, Excel Assemblies has vast experience in box and panel assembly.We have a vast experience in bring together Electromechanical Sub Assemblies and Systems, Commercial Boxes (COTS) and Panel Assemblies

Box and Panel Assembly

Ultrasonic Welding / Mechanical Splicing

Where product integrity is of paramount importance, Excel Assemblies uses Ultrasonic Welding which is an automated and controlled process to ensure robustness and reliability of the join. Ultrasonic welding has advantages over standard / traditional splicing and avoids unnecessary processes being applied to the cable joint and thus reducing time and cost

Customer Service Support

Excel Assemblies provides on-site support for anything from technical advice to harness / assembly repair and qualification. A dedicated team of professionals are on hand to take your queries and to deliver you solutions

Customer Service Support

Potting

Excel Assemblies offers Potting services / capabilities from back potting of connectors to full tube assembly potting using a wide variety of compounds, depending on requirement.

Ident Printing

Excel Assemblies has the capability to print a variety of product identification labels using our Thermal Transfer Printing capabilities.

Ident Printing

Excel Assemblies has the capability to print a variety of product identification labels using our Thermal Transfer Printing capabilities.

Cut, Strip, Terminate & Seal

Excel Assemblies has automated cut, strip, terminate and seal capability. Our cut and crimp machines are fitted with crimp force analysers and have the capability to cut extra long lengths of cable. We have both high speed equipment for large volumes and bench mounted equipment for small to medium volumes.

Semi Automatic Crimping

We have a large variety of semi-automatic crimping presses for the application of crimp terminals; our application tooling crimps the likes of Amp / Tyco, ITT, JST, Molex and Yazaki amongst others. Additionally Excel Assemblies has a large selection of hand crimping tools for Commercial applications and low volume termination requirements.

Semi Automatic Crimping

Hotfoil / Inkjet Marking

Excel Assemblies have the capability to hotfoil or inkjet mark the cable assemblies.

ATE Testing

Full ATE (Automatic Test Equipment) testing is carried out in house using state of the art test equipment.

ATE Testing

Full ATE (Automatic Test Equipment) testing is carried out in house using state of the art test equipment.

Capability / Products

Excel Assemblies

Our main products and services include cable and wire Assemblies

Electric Vehicle Harnesses

Open Wire Bundle Harnesses

Open Wire Bundle Harnesses

Encapsulated Harnesses

Closed Bundle Harnesses

Closed Bundle Harnesses

Braided Harnesses

Box and Panel Assembly

Box and Panel Assembly

Ultrasonic Welding / Mechanical Splicing

Customer Service Support

Customer Service Support

Potting

Ident Printing

Ident Printing

Cut, Strip, Terminate & Seal

Semi Automatic Crimping

Semi Automatic Crimping

Hotfoil / Inkjet Marking

ATE Testing

ATE Testing

sales@excel-assemblies.com